PREDICTIVE MAINTENANCE

MAINTENANCE
PREDICTIVE

Advanced inspection technology without interruptions.

Design of Predictive Maintenance Systems

The design of predictive maintenance systems with thermographic inspection windows and ultrasound allows for the implementation of proactive non-contact monitoring strategies that improve safety, reduce the risk of electrical failure and optimize operational continuity in critical facilities.

These solutions are designed to facilitate safe, accurate and fast periodic inspections.

Phases of the Design Process

  • Technical survey: Inspection of electrical panels, motor control centers, transformers, UPS, etc.

  • Identification of critical points: Load analysis, failure history, conditions, etc. and accessibility.

  • Selection of type, size and location of windows: According to viewing angle, distance expected temperature, inspection frequency and safety regulations.

  • Integration with maintenance protocols: Inclusion in predictive routines and analytics thermal/acoustic trend.

  • Customized design and installation: definition of boreholes, access layout and compatibility.

Significant reduction of electrical risk and personnel exposure.

Elimination of unscheduled shutdowns due to avoidable failures.

Operational savings due to reduced maintenance.

Traceability, documentary evidence and regulatory compliance.

Early detection of thermal, mechanical or insulation failures

DESIGN OBJECTIVES:

  • Allow safe inspections without opening panels or exposure to electrical risk.

  • Identify thermal, mechanical or insulation failures early.

  • Comply with electrical safety standards (NFPA 70E, IEEE, OSHA, NOM).

  • Facilitate predictive maintenance without operational interruptions.

Intelligent Infrastructure for Proactive Maintenance

SYSTEM COMPONENTS

Smart labeling:

Identification of each inspection point for traceability and control.

Predictive management software:

Integration with maintenance platforms to schedule and record trends.

Acoustic windows for ultrasound:

They allow the inspection of partial discharges, corona effect or loose connections by means of ultrasonic equipment without opening cabinets.

Thermographic windows:

Inspection ports with germanium glass or IR polymer covers for viewing hot spots on busbars, breakers, contacts, etc.